Tacquet-Industries

Rehabilitation of groups (Francis type) 𝘏𝘌𝘙𝘔𝘐𝘓𝘓𝘖𝘕

Rehabilitation of groups (Francis types)

In 2021 and 2022, we intervened on the two groups (Francis types) of the Centrale
Hydroelectric power station in Hermillon, France. These operations were carried out in
the framework of the group rehabilitation by our client VOITH HYDRO.

Machining of the different elements of the tarpaulin (between 1 and 1.5mm)

  • Winnowing and boring plan
  • Top installation plane and reference bore
  • Top sealing plane and bore
  • Lower sealing plane
  • Lower installation plane
  • Return of diameters Ø4105mm and Ø4115mm
  • Parallelism between machined planes: 0.05mm
  • Bores: H8
  • Surface Condition: Ra 3.2

Our intervention took place in several stages:

  • Step 1: Analysis of the subject in our Design Office (feasibility, 3D modeling of the turbine, implementation of our machine in the 3D work environment).
  • Step 2: Realization of pre-work checks (Laser Tracker) by our Surveyor department on site.
  • Step 3: Installation of our machine on site and machining.
  • Step 4: Realization of after-work checks (Laser Tracker) by an external company.

3D MODELLING

The machining to be carried out requires two positions for our machine (low position and high position).

PRE-WORK & MACHINE SETUP

The pre-work checks allowed us to determine the defects on site as well as the actual center of rotation of the turbine.

Installation of our machine in the turbine, adjustment with the assistance of our Surveyor and machining engineer.

Repeated operation for both machine positions.

OVERVIEW AFTER WORK

remanufactured a stainless steel shield
Turbine Francis 𝘎𝘌𝘕𝘐𝘚𝘚𝘐𝘈𝘛

Installing and modifying stainless steel shielding

During a turbine maintenance, when the Francis wheel was dismantled by ALSTOM HYDRO, the customer noticed an extremely large cavitation with in some places a total piercing of the shield.

To ensure the optimum restart of the installation within the planned time frame, ALSTOM HYDRO contacted TACQUET INDUSTRIES in order to carry out a feasibility study and complete the work within the given time frame.

Service provided in emergency

Expertise and feasibility study
Definition of means
Assembly of a specific machine
Machining of the cavity area
Diameter ø 4m075, Height: 200
Machining thickness 8 mm
Tolerance 0.15 mm

 

In collaboration with ALSTOM HYDRO, TACQUET INDUSTRIES installed and remanufactured a stainless steel shield with an accuracy of 0.1.

Hydroelectric powerplant Kaunas
Turbine Francis 𝘎𝘜𝘙𝘐 𝘝𝘌𝘕𝘌𝘡𝘜𝘌𝘓𝘈

MACHINING TURBINES Type Francis

The GURI dam, located in central Venezuela near PUERTA ORDAZ is the third largest dam in the world and has 16 turbines. The Venezuelan government has decided to rehabilitate all the site’s installations in two phases, the first of which was entrusted to ALSTOM HYDRO. This rehabilitation concerns 8 groups out of a total of 16. Previously, the maintenance operations carried out at the GURI site had required the dismantling of damaged parts, their transport around the world to multiple workshops, their return to Venezuela and finally, the reassembly of the parts on site. All these operations involved very long response times.

In order to increase the efficiency of intervention, ALSTOM HYDRO has studied an innovative approach by proposing to carry out all services directly on the GURI site with portable machining equipment.

ALSTOM HYDRO, after study, entrusted TACQUET INDUSTRIE with the design and construction of two portable towers capable of machining up to 8.5 metres in diameter.

Summary of the intervention by TACQUET INDUSTRIE.

  • Design and construction of two portable towers with a diameter of 8.5 meters,
  • Development of special equipment,
  • Training of personnel working on the GURI site,
  • Participation in machining operations,
    Machining of fixed parts in the well,
  • Machining of disassembled parts.
pelton turbines Concentric boring
Turbine Pelton 𝘓’𝘈𝘙𝘎𝘌𝘕𝘛𝘐𝘌𝘙𝘌

PELTON TURBINE MACHINING

As part of its rehabilitation programme for the French Hydro Power Plants, EDF has defined a number of priority sites including the LES CLAUX Dam.

After studying the EDF specifications, TACQUET INDUSTRIES has developed a procedure for the realization of on-site machining in compliance with the defined standards. This procedure was adopted and approved by EDF.

Summary of the intervention by TACQUET INDUSTRIE.

  • Two diameter concentric bore 1382 mm,
  • Surfacing of the two parallel faces from diameter 1382 to diameter 1560,
  • Tolerance: 5/100 th.
Hydoelectric powerplant KAUNAS
Rehabilitation of hydraulic plant 𝘒𝘈𝘜𝘕𝘈𝘚 𝘓𝘐𝘛𝘏𝘜𝘈𝘕𝘐𝘈

MACHINING TURBINES Type Kaplan

At the request of the Lithuanian Government, ALSTOM HYDRO carried out a rehabilitation project on the KAUNAS Hydroelectric Plant with the objective of increasing the performance of the four turbines.

For this purpose, ALSTOM HYDRO has selected TACQUET INDUSTRIES among the three companies in the world able to perform on-site machining operations. These operations were usually carried out in a heavy workshop.

TACQUET INDUSTRIES carried out the feasibility study, designed a specific machine unique in the world to execute various works on hydroelectric sites and achieved all the machining operations on the turbines.

“Runner Chamber” machining

ø 4900 à ø 6700

Height 2000